fix(shared-data): Re-apply update tip overlap values for Flex Pipettes (#15147)

api/src/opentrons/protocol_api/core/engine/instrument.py

@@ -34,7 +34,7 @@
 from opentrons.protocol_api._nozzle_layout import NozzleLayout
 from opentrons.hardware_control.nozzle_manager import NozzleConfigurationType
 from opentrons.hardware_control.nozzle_manager import NozzleMap
-from . import deck_conflict
+from . import deck_conflict, overlap_versions
 
 from ..instrument import AbstractInstrument
 from .well import WellCore
@@ -745,7 +745,11 @@ def set_flow_rate(
 
     def configure_for_volume(self, volume: float) -> None:
         self._engine_client.configure_for_volume(
-            pipette_id=self._pipette_id, volume=volume, tip_overlap_version="v0"
+            pipette_id=self._pipette_id,
+            volume=volume,
+            tip_overlap_version=overlap_versions.overlap_for_api_version(
+                self._protocol_core.api_version
+            ),
         )
 
     def prepare_to_aspirate(self) -> None:

api/src/opentrons/protocol_api/core/engine/overlap_versions.py

@@ -0,0 +1,16 @@
+"""Mappings between API versions and overlap versions."""
+from functools import lru_cache
+from typing_extensions import Final
+from opentrons.protocols.api_support.types import APIVersion
+
+_OVERLAP_VERSION_MAP: Final = {APIVersion(2, 0): "v0", APIVersion(2, 19): "v1"}
+
+
+@lru_cache(1)
+def overlap_for_api_version(api_version: APIVersion) -> str:
+    """Get the overlap version for a specific API version."""
+    defined = list(reversed(sorted(_OVERLAP_VERSION_MAP.keys())))
+    for version in defined:
+        if version <= api_version:
+            return _OVERLAP_VERSION_MAP[version]
+    return _OVERLAP_VERSION_MAP[APIVersion(2, 0)]

api/src/opentrons/protocol_api/core/engine/protocol.py

@@ -66,8 +66,7 @@
     MagneticBlockCore,
 )
 from .exceptions import InvalidModuleLocationError
-from . import load_labware_params
-from . import deck_conflict
+from . import load_labware_params, deck_conflict, overlap_versions
 
 if TYPE_CHECKING:
     from ...labware import Labware
@@ -499,7 +498,11 @@ def load_instrument(
         """
         engine_mount = MountType[mount.name]
         load_result = self._engine_client.load_pipette(
-            instrument_name, engine_mount, tip_overlap_version="v0"
+            instrument_name,
+            engine_mount,
+            tip_overlap_version=overlap_versions.overlap_for_api_version(
+                self._api_version
+            ),
         )
 
         return InstrumentCore(

api/tests/opentrons/protocol_api/core/engine/test_instrument_core.py

@@ -47,6 +47,8 @@
 from opentrons.protocols.api_support.types import APIVersion
 from opentrons.types import Location, Mount, MountType, Point
 
+from ... import versions_below, versions_at_or_above
+
 
 @pytest.fixture
 def mock_engine_client(decoy: Decoy) -> EngineClient:
@@ -1173,15 +1175,37 @@ def test_is_tip_tracking_available(
     assert subject.is_tip_tracking_available() == expected_result
 
 
-def test_configure_for_volume(
+@pytest.mark.parametrize("version", versions_below(APIVersion(2, 19), flex_only=False))
+def test_configure_for_volume_pre_219(
     decoy: Decoy,
     mock_engine_client: EngineClient,
+    mock_protocol_core: ProtocolCore,
     subject: InstrumentCore,
+    version: APIVersion,
 ) -> None:
     """Configure_for_volume should specify overlap version."""
+    decoy.when(mock_protocol_core.api_version).then_return(version)
     subject.configure_for_volume(123.0)
     decoy.verify(
         mock_engine_client.configure_for_volume(
             pipette_id=subject.pipette_id, volume=123.0, tip_overlap_version="v0"
         )
     )
+
+
+@pytest.mark.parametrize("version", versions_at_or_above(APIVersion(2, 19)))
+def test_configure_for_volume_post_219(
+    decoy: Decoy,
+    mock_engine_client: EngineClient,
+    mock_protocol_core: ProtocolCore,
+    subject: InstrumentCore,
+    version: APIVersion,
+) -> None:
+    """Configure_for_volume should specify overlap version."""
+    decoy.when(mock_protocol_core.api_version).then_return(version)
+    subject.configure_for_volume(123.0)
+    decoy.verify(
+        mock_engine_client.configure_for_volume(
+            pipette_id=subject.pipette_id, volume=123.0, tip_overlap_version="v1"
+        )
+    )

api/tests/opentrons/protocol_api/core/engine/test_overlap_versions.py

@@ -0,0 +1,26 @@
+"""Test the tip overlap selection logic in the API core."""
+import pytest
+
+from opentrons.protocol_api.core.engine.overlap_versions import overlap_for_api_version
+from opentrons.protocols.api_support.types import APIVersion
+
+from ... import versions_below, versions_at_or_above
+
+
+@pytest.mark.parametrize(
+    "api_version", versions_below(APIVersion(2, 19), flex_only=False)
+)
+def test_all_below_219_use_v0(api_version: APIVersion) -> None:
+    """Versions below 2.19 should use v0."""
+    assert overlap_for_api_version(api_version) == "v0"
+
+
+@pytest.mark.parametrize("api_version", versions_at_or_above(APIVersion(2, 19)))
+def test_all_above_219_use_v1(api_version: APIVersion) -> None:
+    """Versions above 2.19 should use v1."""
+    assert overlap_for_api_version(api_version) == "v1"
+
+
+def test_future_api_version_uses_v1() -> None:
+    """Future versions should use v1."""
+    assert overlap_for_api_version(APIVersion(2, 99)) == "v1"

api/tests/opentrons/protocol_api/core/engine/test_protocol_core.py

@@ -86,6 +86,8 @@
     STANDARD_OT3_DECK,
 )
 
+from ... import versions_below, versions_at_or_above
+
 
 @pytest.fixture(scope="session")
 def ot2_standard_deck_def() -> DeckDefinitionV5:
@@ -235,7 +237,10 @@ def test_get_slot_item_empty(
     assert subject.get_slot_item(DeckSlotName.SLOT_1) is None
 
 
-def test_load_instrument(
+@pytest.mark.parametrize(
+    "api_version", versions_below(APIVersion(2, 19), flex_only=False)
+)
+def test_load_instrument_pre_219(
     decoy: Decoy,
     mock_sync_hardware_api: SyncHardwareAPI,
     mock_engine_client: EngineClient,
@@ -268,6 +273,40 @@ def test_load_instrument(
     assert result.pipette_id == "cool-pipette"
 
 
+@pytest.mark.parametrize("api_version", versions_at_or_above(APIVersion(2, 19)))
+def test_load_instrument_post_219(
+    decoy: Decoy,
+    mock_sync_hardware_api: SyncHardwareAPI,
+    mock_engine_client: EngineClient,
+    subject: ProtocolCore,
+) -> None:
+    """It should issue a LoadPipette command."""
+    decoy.when(
+        mock_engine_client.load_pipette(
+            pipette_name=PipetteNameType.P300_SINGLE,
+            mount=MountType.LEFT,
+            tip_overlap_version="v1",
+        )
+    ).then_return(commands.LoadPipetteResult(pipetteId="cool-pipette"))
+
+    decoy.when(
+        mock_engine_client.state.pipettes.get_flow_rates("cool-pipette")
+    ).then_return(
+        FlowRates(
+            default_aspirate={"1.1": 22},
+            default_dispense={"3.3": 44},
+            default_blow_out={"5.5": 66},
+        ),
+    )
+
+    result = subject.load_instrument(
+        instrument_name=PipetteNameType.P300_SINGLE, mount=Mount.LEFT
+    )
+
+    assert isinstance(result, InstrumentCore)
+    assert result.pipette_id == "cool-pipette"
+
+
 def test_load_labware(
     decoy: Decoy,
     mock_engine_client: EngineClient,

shared-data/js/__tests__/pipettes.test.ts

@@ -92,6 +92,15 @@ describe('pipette data accessors', () => {
                 'opentrons/opentrons_flex_96_filtertiprack_200ul/1': 10.5,
                 'opentrons/opentrons_flex_96_filtertiprack_50ul/1': 10.5,
               },
+              v1: {
+                default: 10.5,
+                'opentrons/opentrons_flex_96_tiprack_1000ul/1': 9.65,
+                'opentrons/opentrons_flex_96_tiprack_200ul/1': 9.76,
+                'opentrons/opentrons_flex_96_tiprack_50ul/1': 10.09,
+                'opentrons/opentrons_flex_96_filtertiprack_1000ul/1': 9.65,
+                'opentrons/opentrons_flex_96_filtertiprack_200ul/1': 9.76,
+                'opentrons/opentrons_flex_96_filtertiprack_50ul/1': 10.09,
+              },
             },
             defaultTipracks: [
               'opentrons/opentrons_flex_96_tiprack_1000ul/1',
@@ -156,6 +165,11 @@ describe('pipette data accessors', () => {
           [tiprackFilter50uL]: 10.5,
           [tiprack50uL]: 10.5,
         },
+        v1: {
+          default: 10.5,
+          [tiprackFilter50uL]: 10.09,
+          [tiprack50uL]: 10.09,
+        },
       },
       defaultTipracks: [tiprack50uL, tiprackFilter50uL],
       maxVolume: 50,
@@ -206,6 +220,11 @@ describe('pipette data accessors', () => {
           [tiprackFilter50uL]: 10.5,
           [tiprack50uL]: 10.5,
         },
+        v1: {
+          default: 10.5,
+          [tiprackFilter50uL]: 10.09,
+          [tiprack50uL]: 10.09,
+        },
       },
       defaultTipracks: [tiprack50uL, tiprackFilter50uL],
       maxVolume: 30,

shared-data/pipette/definitions/2/liquid/eight_channel/p1000/default/3_4.json

@@ -362,6 +362,15 @@
       "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 10.1,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.05,
       "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.17
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.42,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 9.67,
+      "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 9.42,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 9.67
     }
   }
 }

shared-data/pipette/definitions/2/liquid/eight_channel/p1000/default/3_5.json

@@ -242,6 +242,15 @@
       "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 10.1,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.05,
       "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.17
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.42,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 9.67,
+      "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 9.42,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 9.67
     }
   }
 }

shared-data/pipette/definitions/2/liquid/eight_channel/p50/default/3_4.json

@@ -100,6 +100,11 @@
       "default": 10.5,
       "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.05,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.05
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 9.27
     }
   }
 }

shared-data/pipette/definitions/2/liquid/eight_channel/p50/default/3_5.json

@@ -92,6 +92,11 @@
       "default": 10.5,
       "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.05,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.05
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 9.27
     }
   }
 }

shared-data/pipette/definitions/2/liquid/eight_channel/p50/lowVolumeDefault/3_4.json

@@ -90,6 +90,11 @@
       "default": 10.5,
       "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.05,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.05
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 9.27
     }
   }
 }

shared-data/pipette/definitions/2/liquid/eight_channel/p50/lowVolumeDefault/3_5.json

@@ -90,6 +90,11 @@
       "default": 10.5,
       "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.05,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.05
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 9.27,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 9.27
     }
   }
 }

shared-data/pipette/definitions/2/liquid/ninety_six_channel/p1000/default/3_4.json

@@ -194,6 +194,15 @@
       "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.5
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.16,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 10.21,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.74,
+      "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.21,
+      "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 9.74,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.16
     }
   }
 }

shared-data/pipette/definitions/2/liquid/ninety_six_channel/p1000/default/3_5.json

@@ -194,6 +194,15 @@
       "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.5
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.16,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 10.21,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.74,
+      "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.21,
+      "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 9.74,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.16
     }
   }
 }

shared-data/pipette/definitions/2/liquid/ninety_six_channel/p1000/default/3_6.json

@@ -188,6 +188,12 @@
       "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.5,
       "opentrons/opentrons_flex_96_tiprack_1000ul/1": 10.5,
       "opentrons/opentrons_flex_96_tiprack_200ul/1": 10.5
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.16,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 10.21,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.74
     }
   }
 }

shared-data/pipette/definitions/2/liquid/single_channel/p1000/default/3_4.json

@@ -288,6 +288,15 @@
       "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.5
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 9.65,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.76,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.09,
+      "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 9.65,
+      "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 9.76,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.09
     }
   }
 }

shared-data/pipette/definitions/2/liquid/single_channel/p1000/default/3_5.json

@@ -210,6 +210,15 @@
       "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 10.5,
       "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.5
+    },
+    "v1": {
+      "default": 10.5,
+      "opentrons/opentrons_flex_96_tiprack_1000ul/1": 9.65,
+      "opentrons/opentrons_flex_96_tiprack_200ul/1": 9.76,
+      "opentrons/opentrons_flex_96_tiprack_50ul/1": 10.09,
+      "opentrons/opentrons_flex_96_filtertiprack_1000ul/1": 9.65,
+      "opentrons/opentrons_flex_96_filtertiprack_200ul/1": 9.76,
+      "opentrons/opentrons_flex_96_filtertiprack_50ul/1": 10.09
     }
   }
 }