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bottlecaps.scad
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bottlecaps.scad
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//////////////////////////////////////////////////////////////////////
// LibFile: bottlecaps.scad
// Bottle caps and necks for PCO18XX standard plastic beverage bottles, and SPI standard bottle necks.
// Includes:
// include <BOSL2/std.scad>
// include <BOSL2/bottlecaps.scad>
// FileGroup: Threaded Parts
// FileSummary: Standard bottle caps and necks.
//////////////////////////////////////////////////////////////////////
include <threading.scad>
include <structs.scad>
include <rounding.scad>
// Section: PCO-1810 Bottle Threading
// Module: pco1810_neck()
// Synopsis: Creates a neck for a PCO1810 standard bottle.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: pco1810_cap()
// Usage:
// pco1810_neck([wall]) [ATTACHMENTS];
// Description:
// Creates an approximation of a standard PCO-1810 threaded beverage bottle neck.
// Arguments:
// wall = Wall thickness in mm.
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Named Anchors:
// "tamper-ring" = Centered at the top of the anti-tamper ring channel.
// "support-ring" = Centered at the bottom of the support ring.
// Example:
// pco1810_neck();
// Example: Standard Anchors
// pco1810_neck() show_anchors(custom=false);
// Example: Custom Named Anchors
// expose_anchors(0.3)
// pco1810_neck()
// show_anchors(std=false);
module pco1810_neck(wall=2, anchor="support-ring", spin=0, orient=UP)
{
inner_d = 21.74;
neck_d = 26.19;
neck_h = 5.00;
support_d = 33.00;
support_width = 1.45;
support_rad = 0.40;
support_h = 21.00;
support_ang = 16;
tamper_ring_d = 27.97;
tamper_ring_width = 0.50;
tamper_ring_r = 1.60;
tamper_base_d = 25.71;
tamper_base_h = 14.10;
threadbase_d = 24.51;
thread_pitch = 3.18;
flank_angle = 20;
thread_od = 27.43;
lip_d = 25.07;
lip_h = 1.70;
lip_leadin_r = 0.20;
lip_recess_d = 24.94;
lip_recess_h = 1.00;
lip_roundover_r = 0.58;
$fn = segs(support_d/2);
h = support_h+neck_h;
thread_h = (thread_od-threadbase_d)/2;
anchors = [
named_anchor("support-ring", [0,0,neck_h-h/2]),
named_anchor("tamper-ring", [0,0,h/2-tamper_base_h])
];
attachable(anchor,spin,orient, d1=neck_d, d2=lip_recess_d+2*lip_leadin_r, l=h, anchors=anchors) {
down(h/2) {
rotate_extrude(convexity=10) {
polygon(turtle(
state=[inner_d/2,0], [
"untilx", neck_d/2,
"left", 90,
"move", neck_h - 1,
"arcright", 1, 90,
"untilx", support_d/2-support_rad,
"arcleft", support_rad, 90,
"move", support_width,
"arcleft", support_rad, 90-support_ang,
"untilx", tamper_base_d/2,
"right", 90-support_ang,
"untily", h-tamper_base_h, // Tamper ring holder base.
"right", 90,
"untilx", tamper_ring_d/2,
"left", 90,
"move", tamper_ring_width,
"arcleft", tamper_ring_r, 90,
"untilx", threadbase_d/2,
"right", 90,
"untily", h-lip_h-lip_leadin_r, // Lip base.
"arcright", lip_leadin_r, 90,
"untilx", lip_d/2,
"left", 90,
"untily", h-lip_recess_h,
"left", 90,
"untilx", lip_recess_d/2,
"right", 90,
"untily", h-lip_roundover_r,
"arcleft", lip_roundover_r, 90,
"untilx", inner_d/2
]
));
}
up(h-lip_h) {
bottom_half() {
difference() {
thread_helix(
d=threadbase_d-0.1,
pitch=thread_pitch,
thread_depth=thread_h+0.1,
flank_angle=flank_angle,
turns=810/360,
lead_in=-thread_h*2,
anchor=TOP
);
zrot_copies(rots=[90,270]) {
zrot_copies(rots=[-28,28], r=threadbase_d/2) {
prismoid([20,1.82], [20,1.82+2*sin(29)*thread_h], h=thread_h+0.1, anchor=BOT, orient=RIGHT);
}
}
}
}
}
}
children();
}
}
function pco1810_neck(wall=2, anchor="support-ring", spin=0, orient=UP) =
no_function("pco1810_neck");
// Module: pco1810_cap()
// Synopsis: Creates a cap for a PCO1810 standard bottle.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: pco1810_neck()
// Usage:
// pco1810_cap([h], [r|d], [wall], [texture]) [ATTACHMENTS];
// Description:
// Creates a basic cap for a PCO1810 threaded beverage bottle.
// Arguments:
// h = The height of the cap.
// r = Outer radius of the cap.
// d = Outer diameter of the cap.
// wall = Wall thickness in mm.
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Named Anchors:
// "inside-top" = Centered on the inside top of the cap.
// Examples:
// pco1810_cap();
// pco1810_cap(texture="knurled");
// pco1810_cap(texture="ribbed");
// Example: Standard Anchors
// pco1810_cap(texture="ribbed") show_anchors(custom=false);
// Example: Custom Named Anchors
// expose_anchors(0.3)
// pco1810_cap(texture="ribbed")
// show_anchors(std=false);
module pco1810_cap(h, r, d, wall, texture="none", anchor=BOTTOM, spin=0, orient=UP)
{
cap_id = 28.58;
tamper_ring_h = 14.10;
thread_pitch = 3.18;
flank_angle = 20;
thread_od = cap_id;
thread_depth = 1.6;
rr = get_radius(r=r, d=d, dflt=undef);
wwall = default(u_sub(rr,cap_id/2), default(wall, 2));
hh = default(h, tamper_ring_h + wwall);
checks =
assert(wwall >= 0, "wall can't be negative.")
assert(hh >= tamper_ring_h, str("height can't be less than ", tamper_ring_h, "."));
$fn = segs(33/2);
w = cap_id + 2*wwall;
anchors = [
named_anchor("inside-top", [0,0,-(hh/2-wwall)])
];
attachable(anchor,spin,orient, d=w, l=hh, anchors=anchors) {
down(hh/2) zrot(45) {
difference() {
union() {
if (texture == "knurled") {
cyl(d=w, h=hh, texture="diamonds", tex_size=[3,3], tex_style="concave", anchor=BOT);
} else if (texture == "ribbed") {
cyl(d=w, h=hh, texture="ribs", tex_size=[3,3], tex_style="min_edge", anchor=BOT);
} else {
cyl(d=w, l=hh, anchor=BOTTOM);
}
}
up(hh-tamper_ring_h) cyl(d=cap_id, h=tamper_ring_h+wwall, anchor=BOTTOM);
}
up(hh-tamper_ring_h+2) thread_helix(d=thread_od-thread_depth*2, pitch=thread_pitch, thread_depth=thread_depth, flank_angle=flank_angle, turns=810/360, lead_in=-thread_depth, internal=true, anchor=BOTTOM);
}
children();
}
}
function pco1810_cap(h, r, d, wall, texture="none", anchor=BOTTOM, spin=0, orient=UP) =
no_function("pco1810_cap");
// Section: PCO-1881 Bottle Threading
// Module: pco1881_neck()
// Synopsis: Creates a neck for a PCO1881 standard bottle.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: pco1881_cap()
// Usage:
// pco1881_neck([wall]) [ATTACHMENTS];
// Description:
// Creates an approximation of a standard PCO-1881 threaded beverage bottle neck.
// Arguments:
// wall = Wall thickness in mm.
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Named Anchors:
// "tamper-ring" = Centered at the top of the anti-tamper ring channel.
// "support-ring" = Centered at the bottom of the support ring.
// Example:
// pco1881_neck();
// Example:
// pco1881_neck() show_anchors(custom=false);
// Example:
// expose_anchors(0.3)
// pco1881_neck()
// show_anchors(std=false);
module pco1881_neck(wall=2, anchor="support-ring", spin=0, orient=UP)
{
inner_d = 21.74;
neck_d = 26.19;
neck_h = 5.00;
support_d = 33.00;
support_width = 0.58;
support_rad = 0.30;
support_h = 17.00;
support_ang = 15;
tamper_ring_d = 28.00;
tamper_ring_width = 0.30;
tamper_ring_ang = 45;
tamper_base_d = 25.71;
tamper_base_h = 11.20;
tamper_divot_r = 1.08;
threadbase_d = 24.20;
thread_pitch = 2.70;
flank_angle = 15;
thread_od = 27.4;
lip_d = 25.07;
lip_h = 1.70;
lip_leadin_r = 0.30;
lip_recess_d = 24.94;
lip_recess_h = 1.00;
lip_roundover_r = 0.58;
$fn = segs(support_d/2);
h = support_h+neck_h;
thread_h = (thread_od-threadbase_d)/2;
anchors = [
named_anchor("support-ring", [0,0,neck_h-h/2]),
named_anchor("tamper-ring", [0,0,h/2-tamper_base_h])
];
attachable(anchor,spin,orient, d1=neck_d, d2=lip_recess_d+2*lip_leadin_r, l=h, anchors=anchors) {
down(h/2) {
rotate_extrude(convexity=10) {
polygon(turtle(
state=[inner_d/2,0], [
"untilx", neck_d/2,
"left", 90,
"move", neck_h - 1,
"arcright", 1, 90,
"untilx", support_d/2-support_rad,
"arcleft", support_rad, 90,
"move", support_width,
"arcleft", support_rad, 90-support_ang,
"untilx", tamper_base_d/2,
"arcright", tamper_divot_r, 180-support_ang*2,
"left", 90-support_ang,
"untily", h-tamper_base_h, // Tamper ring holder base.
"right", 90,
"untilx", tamper_ring_d/2,
"left", 90,
"move", tamper_ring_width,
"left", tamper_ring_ang,
"untilx", threadbase_d/2,
"right", tamper_ring_ang,
"untily", h-lip_h-lip_leadin_r, // Lip base.
"arcright", lip_leadin_r, 90,
"untilx", lip_d/2,
"left", 90,
"untily", h-lip_recess_h,
"left", 90,
"untilx", lip_recess_d/2,
"right", 90,
"untily", h-lip_roundover_r,
"arcleft", lip_roundover_r, 90,
"untilx", inner_d/2
]
));
}
up(h-lip_h) {
difference() {
thread_helix(
d=threadbase_d-0.1,
pitch=thread_pitch,
thread_depth=thread_h+0.1,
flank_angle=flank_angle,
turns=650/360,
lead_in=-thread_h*2,
anchor=TOP
);
zrot_copies(rots=[90,270]) {
zrot_copies(rots=[-28,28], r=threadbase_d/2) {
prismoid([20,1.82], [20,1.82+2*sin(29)*thread_h], h=thread_h+0.1, anchor=BOT, orient=RIGHT);
}
}
}
}
}
children();
}
}
function pco1881_neck(wall=2, anchor="support-ring", spin=0, orient=UP) =
no_function("pco1881_neck");
// Module: pco1881_cap()
// Synopsis: Creates a cap for a PCO1881 standard bottle.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: pco1881_neck()
// Usage:
// pco1881_cap(wall, [texture]) [ATTACHMENTS];
// Description:
// Creates a basic cap for a PCO1881 threaded beverage bottle.
// Arguments:
// wall = Wall thickness in mm.
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Named Anchors:
// "inside-top" = Centered on the inside top of the cap.
// Examples:
// pco1881_cap();
// pco1881_cap(texture="knurled");
// pco1881_cap(texture="ribbed");
// Example: Standard Anchors
// pco1881_cap(texture="ribbed") show_anchors(custom=false);
// Example: Custom Named Anchors
// expose_anchors(0.5)
// pco1881_cap(texture="ribbed")
// show_anchors(std=false);
module pco1881_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP)
{
$fn = segs(33/2);
w = 28.58 + 2*wall;
h = 11.2 + wall;
anchors = [
named_anchor("inside-top", [0,0,-(h/2-wall)])
];
attachable(anchor,spin,orient, d=w, l=h, anchors=anchors) {
down(h/2) zrot(45) {
difference() {
union() {
if (texture == "knurled") {
cyl(d=w, h=11.2+wall, texture="diamonds", tex_size=[3,3], tex_style="concave", anchor=BOT);
} else if (texture == "ribbed") {
cyl(d=w, h=11.2+wall, texture="ribs", tex_size=[3,3], tex_style="min_edge", anchor=BOT);
} else {
cyl(d=w, l=11.2+wall, anchor=BOTTOM);
}
}
up(wall) cyl(d=28.58, h=11.2+wall, anchor=BOTTOM);
}
up(wall+2) thread_helix(d=25.5, pitch=2.7, thread_depth=1.6, flank_angle=15, turns=650/360, lead_in=-1.6, internal=true, anchor=BOTTOM);
}
children();
}
}
function pco1881_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP) =
no_function("pco1881_cap");
// Section: Generic Bottle Connectors
// Module: generic_bottle_neck()
// Synopsis: Creates a generic neck for a bottle.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: generic_bottle_cap()
// Usage:
// generic_bottle_neck([wall], ...) [ATTACHMENTS];
// Description:
// Creates a bottle neck given specifications.
// Arguments:
// wall = distance between ID and any wall that may be below the support
// ---
// neck_d = Outer diameter of neck without threads
// id = Inner diameter of neck
// thread_od = Outer diameter of thread
// height = Height of neck above support
// support_d = Outer diameter of support ring. Set to 0 for no support.
// pitch = Thread pitch
// round_supp = True to round the lower edge of the support ring
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Named Anchors:
// "support-ring" = Centered at the bottom of the support ring.
// Example:
// generic_bottle_neck();
module generic_bottle_neck(
wall,
neck_d = 25,
id = 21.4,
thread_od = 27.2,
height = 17,
support_d = 33.0,
pitch = 3.2,
round_supp = false,
anchor = "support-ring",
spin = 0,
orient = UP
) {
inner_d = id;
neck_d = neck_d;
supp_d = max(neck_d, support_d);
thread_pitch = pitch;
flank_angle = 15;
diamMagMult = neck_d / 26.19;
heightMagMult = height / 17.00;
assert(all_nonnegative([support_d]),"support_d must be a nonnegative number");
sup_r = 0.30 * (heightMagMult > 1 ? heightMagMult : 1);
support_r = floor(((supp_d == neck_d) ? sup_r : min(sup_r, (supp_d - neck_d) / 2)) * 5000) / 10000;
support_rad = (wall == undef || !round_supp) ? support_r :
min(support_r, floor((supp_d - (inner_d + 2 * wall)) * 5000) / 10000);
//Too small of a radius will cause errors with the arc, this limits granularity to .0001mm
support_width = max(heightMagMult,1) * sign(support_d);
roundover = 0.58 * diamMagMult;
lip_roundover_r = (roundover > (neck_d - inner_d) / 2) ? 0 : roundover;
h = height + support_width;
echo(h=h);
threadbase_d = neck_d - 0.8 * diamMagMult;
$fn = segs(33 / 2);
thread_h = (thread_od - threadbase_d) / 2;
anchors = [
named_anchor("support-ring", [0, 0, 0 - h / 2])
];
attachable(anchor, spin, orient, d = neck_d, l = h, anchors = anchors) {
down(h / 2) {
rotate_extrude(convexity = 10) {
polygon(turtle(
state = [inner_d / 2, 0], (supp_d != neck_d) ? [
"untilx", supp_d / 2 - ((round_supp) ? support_rad : 0),
"arcleft", ((round_supp) ? support_rad : 0), 90,
"untily", support_width - support_rad,
"arcleft", support_rad, 90,
"untilx", neck_d / 2,
"right", 90,
"untily", h - lip_roundover_r,
"arcleft", lip_roundover_r, 90,
"untilx", inner_d / 2
] : [
"untilx", supp_d / 2 - ((round_supp) ? support_rad : 0),
"arcleft", ((round_supp) ? support_rad : 0), 90,
"untily", h - lip_roundover_r,
"arcleft", lip_roundover_r, 90,
"untilx", inner_d / 2
]
));
}
up(h - pitch / 2 - lip_roundover_r) {
difference() {
thread_helix(
d = threadbase_d - 0.1 * diamMagMult,
pitch = thread_pitch,
thread_depth = thread_h + 0.1 * diamMagMult,
flank_angle = flank_angle,
turns = (height - pitch - lip_roundover_r) * .6167 / pitch,
lead_in = -thread_h * 2,
anchor = TOP
);
zrot_copies(rots = [90, 270]) {
zrot_copies(rots = [-28, 28], r = threadbase_d / 2) {
prismoid(
[20 * heightMagMult, 1.82 * diamMagMult],
[20 * heightMagMult, 1.82 * diamMagMult * .6 + 2 * sin(29) * thread_h],
h = thread_h + 0.1 * diamMagMult,
anchor = BOT,
orient = RIGHT
);
}
}
}
}
}
children();
}
}
function generic_bottle_neck(
neck_d,
id,
thread_od,
height,
support_d,
pitch,
round_supp,
wall,
anchor, spin, orient
) = no_function("generic_bottle_neck");
// Module: generic_bottle_cap()
// Synopsis: Creates a generic cap for a bottle.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: generic_bottle_neck(), sp_cap()
// Usage:
// generic_bottle_cap(wall, [texture], ...) [ATTACHMENTS];
// Description:
// Creates a basic threaded cap given specifications. You must give exactly two of `thread_od`, `neck_od` and `thread_depth` to
// specify the thread geometry. Note that most glass bottles conform to the SPI standard and caps for them may be more easily produced using {{sp_cap()}}.
// Arguments:
// wall = Wall thickness. Default: 2
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// ---
// height = Interior height of the cap
// thread_od = Outer diameter of the threads
// neck_od = Outer diameter of neck
// thread_depth = Depth of the threads
// tolerance = Extra space to add to the outer diameter of threads and neck. Applied to radius. Default: 0.2
// flank_angle = Angle of taper on threads. Default: 15
// pitch = Thread pitch. Default: 4
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Named Anchors:
// "inside-top" = Centered on the inside top of the cap.
// Examples:
// generic_bottle_cap(thread_depth=2,neck_od=INCH,height=INCH/2);
// generic_bottle_cap(texture="knurled",neck_od=25,thread_od=30,height=10);
// generic_bottle_cap(texture="ribbed",thread_depth=3,thread_od=25,height=13);
module generic_bottle_cap(
wall = 2,
texture = "none",
height,
thread_depth,
thread_od,
tolerance = .2,
neck_od,
flank_angle = 15,
pitch = 4,
anchor = BOTTOM,
spin = 0,
orient = UP
) {
$fn = segs(33 / 2);
dummy = assert(num_defined([thread_od,neck_od,thread_depth])==2, "Must define exactly two of thread_od, neck_od and thread_depth")
assert(is_def(thread_depth) || (all_positive([neck_od,thread_od]) && thread_od>neck_od), "thread_od must be larger than neck_od")
assert(is_undef(thread_depth) || all_positive([thread_depth,first_defined([neck_od,thread_od])]), "thread_depth, and neck_od/thread_od must be positive");
thread_depth = !is_undef(thread_depth) ? thread_depth : (thread_od - neck_od)/2;
neck_od = !is_undef(neck_od) ? neck_od : thread_od-2*thread_depth;
thread_od = !is_undef(thread_od) ? thread_od : neck_od+2*thread_depth;
threadOuterDTol = thread_od + 2*tolerance;
w = threadOuterDTol + 2 * wall;
h = height + wall;
neckOuterDTol = neck_od + 2 * tolerance;
diamMagMult = (w > 32.58) ? w / 32.58 : 1;
heightMagMult = (height > 11.2) ? height / 11.2 : 1;
anchors = [
named_anchor("inside-top", [0, 0, -(h / 2 - wall)])
];
attachable(anchor, spin, orient, d = w, l = h, anchors = anchors) {
down(h / 2) {
difference() {
union() {
// For the knurled and ribbed caps the PCO caps in BOSL2 cut into the wall
// thickness so the wall+texture are the specified wall thickness. That
// seems wrong so this does specified thickness+texture
if (texture == "knurled")
cyl(d=w + 1.5*diamMagMult, l=h, texture="diamonds", tex_size=[3,3], tex_style="concave", anchor=BOT);
else if (texture == "ribbed")
cyl(d=w + 1.5*diamMagMult, l=h, texture="ribs", tex_size=[3,3], tex_style="min_edge", anchor=BOT);
else
cyl(d = w, l = h, anchor = BOTTOM);
}
up(wall) cyl(d = threadOuterDTol, h = h, anchor = BOTTOM);
}
up(wall + pitch / 2) {
thread_helix(d = neckOuterDTol+.02, pitch = pitch, thread_depth = thread_depth+.01, flank_angle = flank_angle,
turns = ((height - pitch) / pitch), lead_in = -thread_depth, internal = true, anchor = BOTTOM);
}
}
children();
}
}
function generic_bottle_cap(
wall, texture, height,
thread_od, tolerance,
neck_od, flank_angle, pitch,
anchor, spin, orient
) = no_function("generic_bottle_cap");
// Module: bottle_adapter_neck_to_cap()
// Synopsis: Creates a generic adaptor between a neck and a cap.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: bottle_adapter_neck_to_neck()
// Usage:
// bottle_adapter_neck_to_cap(wall, [texture], ...) [ATTACHMENTS];
// Description:
// Creates a threaded neck to cap adapter
// Arguments:
// wall = Thickness of wall between neck and cap when d=0. Leave undefined to have the outside of the tube go from the OD of the neck support ring to the OD of the cap. Default: undef
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// cap_wall = Wall thickness of the cap in mm.
// cap_h = Interior height of the cap in mm.
// cap_thread_depth = Cap thread depth. Default: 2.34
// tolerance = Extra space to add to the outer diameter of threads and neck in mm. Applied to radius.
// cap_neck_od = Inner diameter of the cap threads.
// cap_neck_id = Inner diameter of the hole through the cap.
// cap_thread_taper = Angle of taper on threads.
// cap_thread_pitch = Thread pitch in mm
// neck_d = Outer diameter of neck w/o threads
// neck_id = Inner diameter of neck
// neck_thread_od = 27.2
// neck_h = Height of neck down to support ring
// neck_thread_pitch = Thread pitch in mm.
// neck_support_od = Outer diameter of neck support ring. Leave undefined to set equal to OD of cap. Set to 0 for no ring. Default: undef
// d = Distance between bottom of neck and top of cap
// taper_lead_in = Length to leave straight before tapering on tube between neck and cap if exists.
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Examples:
// bottle_adapter_neck_to_cap();
module bottle_adapter_neck_to_cap(
wall,
texture = "none",
cap_wall = 2,
cap_h = 11.2,
cap_thread_depth = 2.34,
tolerance = .2,
cap_neck_od = 25.5,
cap_neck_id,
cap_thread_taper = 15,
cap_thread_pitch = 4,
neck_d = 25,
neck_id = 21.4,
neck_thread_od = 27.2,
neck_h = 17,
neck_thread_pitch = 3.2,
neck_support_od,
d = 0,
taper_lead_in = 0, anchor, spin,orient
) {
cap_od = cap_neck_od + 2*(cap_thread_depth - 0.8) + 2 * tolerance;
neck_support_od = (neck_support_od == undef || (d == 0 && neck_support_od < cap_od)) ? cap_od+2*cap_wall
: neck_support_od;
cap_neck_id = default(cap_neck_id,neck_id);
wall = default(wall, neck_support_od + neck_d + cap_od + neck_id - 2*tolerance);
echo(wall=wall);
$fn = segs(33 / 2);
wallt1 = min(wall, (max(neck_support_od, neck_d) - neck_id) / 2);
wallt2 = min(wall, (cap_od + 2 * cap_wall - cap_neck_id) / 2);
top_h = neck_h + max(1,neck_h/17)*sign(neck_support_od);
echo(top_h=top_h);
bot_h = cap_h + cap_wall;
attachable(anchor=anchor,orient=orient,spin=spin, r=max([neck_id/2+wallt1, cap_neck_id/2+wallt2, neck_support_od/2]), h=top_h+bot_h+d) {
zmove((bot_h-top_h)/2)
difference(){
union(){
up(d / 2) {
generic_bottle_neck(neck_d = neck_d,
id = neck_id,
thread_od = neck_thread_od,
height = neck_h,
support_d = neck_support_od,
pitch = neck_thread_pitch,
round_supp = ((wallt1 < (neck_support_od - neck_id) / 2) && (d > 0 || neck_support_od > (cap_thread_od + 2 * (cap_wall + tolerance)))),
wall = (d > 0) ? wallt1 : min(wallt1, ((cap_od + 2 * (cap_wall) - neck_id) / 2))
);
}
if (d != 0) {
rotate_extrude(){
polygon(points = [
[0, d / 2],
[neck_id / 2 + wallt1, d / 2],
[neck_id / 2 + wallt1, d / 2 - taper_lead_in],
[cap_neck_id / 2 + wallt2, taper_lead_in - d / 2],
[cap_neck_id / 2 + wallt2, -d / 2],
[0, -d / 2]
]);
}
}
down(d / 2){
generic_bottle_cap(wall = cap_wall,
texture = texture,
height = cap_h,
thread_depth = cap_thread_depth,
tolerance = tolerance,
neck_od = cap_neck_od,
flank_angle = cap_thread_taper,
orient = DOWN,
pitch = cap_thread_pitch
);
}
}
rotate_extrude() {
polygon(points = [
[0, d / 2 + 0.1],
[neck_id / 2, d / 2],
[neck_id / 2, d / 2 - taper_lead_in],
[cap_neck_id / 2, taper_lead_in - d / 2],
[cap_neck_id / 2, -d / 2 - cap_wall],
[0, -d / 2 - cap_wall - 0.1]
]);
}
}
children();
}
}
function bottle_adapter_neck_to_cap(
wall, texture, cap_wall, cap_h, cap_thread_depth1,
tolerance, cap_neck_od, cap_neck_id, cap_thread_taper,
cap_thread_pitch, neck_d, neck_id, neck_thread_od,
neck_h, neck_thread_pitch, neck_support_od, d, taper_lead_in
) = no_fuction("bottle_adapter_neck_to_cap");
// Module: bottle_adapter_cap_to_cap()
// Synopsis: Creates a generic adaptor between a cap and a cap.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: bottle_adapter_neck_to_cap(), bottle_adapter_neck_to_neck()
// Usage:
// bottle_adapter_cap_to_cap(wall, [texture]) [ATTACHMENTS];
// Description:
// Creates a threaded cap to cap adapter.
// Arguments:
// wall = Wall thickness in mm.
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// cap_h1 = Interior height of top cap.
// cap_thread_depth1 = Thread depth on top cap. Default: 2.34
// tolerance = Extra space to add to the outer diameter of threads and neck in mm. Applied to radius.
// cap_neck_od1 = Inner diameter of threads on top cap.
// cap_thread_pitch1 = Thread pitch of top cap in mm.
// cap_h2 = Interior height of bottom cap. Leave undefined to duplicate cap_h1.
// cap_thread_depth2 = Thread depth on bottom cap. Default: same as cap_thread_depth1
// cap_neck_od2 = Inner diameter of threads on top cap. Leave undefined to duplicate cap_neck_od1.
// cap_thread_pitch2 = Thread pitch of bottom cap in mm. Leave undefinced to duplicate cap_thread_pitch1.
// d = Distance between caps.
// neck_id1 = Inner diameter of cutout in top cap.
// neck_id2 = Inner diameter of cutout in bottom cap.
// taper_lead_in = Length to leave straight before tapering on tube between caps if exists.
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Examples:
// bottle_adapter_cap_to_cap();
module bottle_adapter_cap_to_cap(
wall = 2,
texture = "none",
cap_h1 = 11.2,
cap_thread_depth1 = 2.34,
tolerance = .2,
cap_neck_od1 = 25.5,
cap_thread_pitch1 = 4,
cap_h2,
cap_thread_depth2,
cap_neck_od2,
cap_thread_pitch2,
d = 0,
neck_id,
taper_lead_in = 0, anchor, spin,orient
) {
cap_h2 = default(cap_h2,cap_h1);
cap_thread_depth2 = default(cap_thread_depth2,cap_thread_depth1);
cap_neck_od2 = default(cap_neck_od2,cap_neck_od1);
cap_thread_pitch2 = default(cap_thread_pitch2,cap_thread_pitch1);
taper_lead_in = (d >= taper_lead_in * 2) ? taper_lead_in : d / 2;
neck_id = min(cap_neck_od1 - cap_thread_depth1, cap_neck_od2-cap_thread_depth2);
top_h = cap_h1+wall;
bot_h = cap_h2+wall;
cap_od1 = cap_neck_od1 + 2*(cap_thread_depth1 - 0.8) + 2 * tolerance; // WTF; Engineered for consistency with old code, but
cap_od2 = cap_neck_od2 + 2*(cap_thread_depth2 - 0.8) + 2 * tolerance; // WTF; Engineered for consistency with old code, but
$fn = segs(33 / 2);
attachable(anchor=anchor,spin=spin,orient=orient, h=top_h+bot_h+d, d=max(cap_od1,cap_od2)+2*wall){
zmove((bot_h-top_h)/2)
difference(){
union(){
up(d / 2){
generic_bottle_cap(
orient = UP,
wall = wall,
texture = texture,
height = cap_h1,
thread_depth = cap_thread_depth1,
tolerance = tolerance,
neck_od = cap_neck_od1,
pitch = cap_thread_pitch1
);
}
if (d != 0) {
rotate_extrude() {
polygon(points = [
[0, d / 2],
[cap_od1 / 2 + wall, d / 2],
[cap_od1 / 2 + wall, d / 2 - taper_lead_in],
[cap_od2 / 2 + wall, taper_lead_in - d / 2],
[cap_od2 / 2 + wall, -d / 2],
[0, -d / 2]
]);
}
}
down(d / 2){
generic_bottle_cap(
orient = DOWN,
wall = wall,
texture = texture,
height = cap_h2,
thread_depth = cap_thread_depth2,
tolerance = tolerance,
neck_od = cap_neck_od2,
pitch = cap_thread_pitch2
);
}
}
rotate_extrude() {
polygon(points = [
[0, wall + d / 2 + 0.1],
[neck_id / 2, wall + d / 2],
[neck_id / 2, wall + d / 2 - taper_lead_in],
[neck_id / 2, taper_lead_in - d / 2 - wall],
[neck_id / 2, -d / 2 - wall],
[0, -d / 2 - wall - 0.1]
]);
}
}
children();
}
}
function bottle_adapter_cap_to_cap(
wall, texture, cap_h1, cap_thread_od1, tolerance,
cap_neck_od1, cap_thread_pitch1, cap_h2, cap_thread_od2,
cap_neck_od2, cap_thread_pitch2, d, neck_id1, neck_id2, taper_lead_in
) = no_function("bottle_adapter_cap_to_cap");
// Module: bottle_adapter_neck_to_neck()
// Synopsis: Creates a generic adaptor between a neck and a neck.
// SynTags: Geom
// Topics: Bottles, Threading
// See Also: bottle_adapter_neck_to_cap(), bottle_adapter_cap_to_cap()
// Usage:
// bottle_adapter_neck_to_neck(...) [ATTACHMENTS];
// Description:
// Creates a threaded neck to neck adapter.
// Arguments:
// ---
// d = Distance between bottoms of necks
// neck_od1 = Outer diameter of top neck w/o threads
// neck_id1 = Inner diameter of top neck
// thread_od1 = Outer diameter of threads on top neck
// height1 = Height of top neck above support ring.
// support_od1 = Outer diameter of the support ring on the top neck. Set to 0 for no ring.
// thread_pitch1 = Thread pitch of top neck.
// neck_od2 = Outer diameter of bottom neck w/o threads. Leave undefined to duplicate neck_od1
// neck_id2 = Inner diameter of bottom neck. Leave undefined to duplicate neck_id1
// thread_od2 = Outer diameter of threads on bottom neck. Leave undefined to duplicate thread_od1
// height2 = Height of bottom neck above support ring. Leave undefined to duplicate height1
// support_od2 = Outer diameter of the support ring on bottom neck. Set to 0 for no ring. Leave undefined to duplicate support_od1
// pitch2 = Thread pitch of bottom neck. Leave undefined to duplicate thread_pitch1
// taper_lead_in = Length to leave straight before tapering on tube between necks if exists.
// wall = Thickness of tube wall between necks. Leave undefined to match outer diameters with the neckODs/supportODs.
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
// Examples:
// bottle_adapter_neck_to_neck();
module bottle_adapter_neck_to_neck(
d = 0,
neck_od1 = 25,
neck_id1 = 21.4,
thread_od1 = 27.2,
height1 = 17,
support_od1 = 33.0,
thread_pitch1 = 3.2,
neck_od2, neck_id2,
thread_od2, height2,
support_od2, pitch2,
taper_lead_in = 0, wall, anchor, spin, orient
) {
neck_od2 = (neck_od2 == undef) ? neck_od1 : neck_od2;
neck_id2 = (neck_id2 == undef) ? neck_id1 : neck_id2;
thread_od2 = (thread_od2 == undef) ? thread_od1 : thread_od2;
height2 = (height2 == undef) ? height1 : height2;
support_od2 = (support_od2 == undef) ? support_od1 : support_od2;
pitch2 = (pitch2 == undef) ? thread_pitch1 : pitch2;
wall = (wall == undef) ? support_od1 + support_od2 + neck_id1 + neck_id2 : wall;
supprtOD2 = (d == 0 && support_od2 != 0) ? max(neck_od1, support_od2) : support_od2;
supprtOD1 = (d == 0 && support_od1 != 0) ? max(neck_od2, support_od1) : support_od1;
$fn = segs(33 / 2);
wallt1 = min(wall, (max(supprtOD1, neck_od1) - neck_id1) / 2);
wallt2 = min(wall, (max(supprtOD2, neck_od2) - neck_id2) / 2);
taper_lead_in = (d >= taper_lead_in * 2) ? taper_lead_in : d / 2;
top_h = height1 + max(1,height1/17)*sign(support_od1);
bot_h = height2 + max(1,height2/17)*sign(support_od2);
attachable(anchor=anchor,orient=orient,spin=spin, h=top_h+bot_h+d, d=max(neck_od1,neck_od2)){
zmove((bot_h-top_h)/2)
difference(){
union(){
up(d / 2){
generic_bottle_neck(orient = UP,
neck_d = neck_od1,
id = neck_id1,
thread_od = thread_od1,
height = height1,
support_d = supprtOD1,
pitch = thread_pitch1,
round_supp = ((wallt1 < (supprtOD1 - neck_id1) / 2) || (support_od1 > max(neck_od2, support_od2) && d == 0)),
wall = (d > 0) ? wallt1 : min(wallt1, ((max(neck_od2, support_od2)) - neck_id1) / 2)
);
}
if (d != 0) {
rotate_extrude() {
polygon(points = [
[0, d / 2],
[neck_id1 / 2 + wallt1, d / 2],
[neck_id1 / 2 + wallt1, d / 2 - taper_lead_in],
[neck_id2 / 2 + wallt2, taper_lead_in - d / 2],
[neck_id2 / 2 + wallt2, -d / 2],
[0, -d / 2]
]);
}
}
down(d / 2){
generic_bottle_neck(orient = DOWN,
neck_d = neck_od2,
id = neck_id2,
thread_od = thread_od2,
height = height2,
support_d = supprtOD2,
pitch = pitch2,
round_supp = ((wallt2 < (supprtOD2 - neck_id2) / 2) || (support_od2 > max(neck_od1, support_od1) && d == 0)),
wall = (d > 0) ? wallt2 : min(wallt2, ((max(neck_od1, support_od1)) - neck_id2) / 2)
);
}
}
if (neck_id1 != undef || neck_id2 != undef) {
neck_id1 = (neck_id1 == undef) ? neck_id2 : neck_id1;
neck_id2 = (neck_id2 == undef) ? neck_id1 : neck_id2;